Inventories are expensive.
There are the carrying costs which typically represent 1% to 3% of
revenue. There are also the high costs of obsolescence that result from
rapidly changing technologies or frequent changes in style preferences.
It would be ideal if inventories where not needed, but the reality is that
some inventory is necessary. The trick is to minimize inventories while not
shutting down plants for lack of parts or loosing an order for lack of
product.
Two of the keys to reducing inventories are to improve
reliability and reduce variability in today's
supply chains. One of inventory's primary functions
is to buffer the enterprise from these uncertainties. Uncertainties come in many
forms:
Did my supplier ship on time?
Has my supplier sent the right product in
the correct quantities with no substitutions?
How long will it take for my order to
arrive?
Will my shipment arrive at the customer on
time?
Has the order been lost, damaged or diverted
in transit?
In addition to uncertainty, inventories are used to put product closer to
customers to offset long transit or long production lead times.
Solutions
If you have excess inventories in your operation, investigate these solutions
from PERCITE: